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MCSC Electrical and Instrumentation Division
BAPCO FCCU Complex T&I Oct- Nov 2017
MCSC completed major repair and maintenance work in BAPCO FCCU complex during the T&I Oct. 2017. About 562 employees in different crafts were deployed, total man-hours worked were 230,000.
Following units were repaired/ attended during this shutdown:
(Reactor-1, Regenerator-1, Furnace-1, Misc. Assets-11)
FCCU Ground Floor
(Columns-2, Vessels-19, Furnace-1).
(Columns-2, Vessels-3, Furnace-3)
(Columns-6, Vessels-24, Furnace-4)
Removal & reinstallation of all 8 layers of stripper packing. (Replacement of top 2 layers anticipated)
Aqua milling of reactor vapours line until the fractionators column entry.
Reactor Feed Line:
Replacement of FCCU reactor feed line as per Project Turn Over (PTO).
Total Inch Dia. for the Field is 700 ID in which 65 joints of 5% Cr are covered.
100% Radiography has done before and after Stress Relief.
100% Post Weld Heat Treatment has done.
Renewal of Deck # 16 as per Project Turn Over: 02-17-50.
Replacement of HCGO Accumulator Tray, draw off box and support structure above Deck #19 as per Project Turn Over 07-17-21.
Anticipated replacement / repair of 25 Sq Ft with ASTM A-240 lining panels.